High-efficiency water powder emulsification mixer with platform operation
Release time:2019-03-26
Iridium high-efficiency water powder emulsification mixer is divided into: high-efficiency gouache mixer (pump) MC series, vertical gouache mixer THJ-L series, split gouache mixer THJ-F series, vertical high-shear dispersing emulsifier WRL Series, horizontal mixing and dispersing emulsifier HSR series, dispersion emulsified grinding pump JP (JM) series, high-efficiency mixing and homogenizing grinding pump JMZ series and tabletop high-efficiency water powder emulsification mixer (single pump type, double pump type) HSRZ series, equipment It has the functions of high-speed mixing, dispersion, emulsification and homogenization.
HSRZ series of high-efficiency water-powder emulsification mixer is platform type (single pump type, double pump type). Features and uses: High-efficiency mixed emulsification batching machine has the advantages of unique appearance, light weight, clean and environmentally friendly, energy saving, high speed, convenient mixing and so on. We have developed a successful new generation of gouache mixing machine. The main working principle of the machine is to fully mix the powdery material and liquid with a high-speed rotating dispersing emulsifier or impeller to deliver the desired mixture. The equipment absorbs very high temperatures and can also be used in the production of juices and other beverages. The liquid material can be quickly mixed to achieve the desired benefits. It is one of the essential equipments in the food and beverage industry.
working principle:
The equipment consists of a main engine and a hybrid pump gear, which are installed vertically. The device mode is fixed. It is composed of a working platform, a hopper, a self-priming pump and a dispersing emulsifier mixer. The liquid material and the suction pump respectively suck the solid matter through the double-walled pipe of the dispersed emulsified mixing pump, thereby avoiding condensation before entering the main body portion. In blocks. The liquid enters the main body of the mixer at a high speed, creating a vacuum at the center of the rotor and stator to draw in solids. The solid matter is evenly sucked through the valve under the mouthpiece. The design is simple and versatile. It is possible to mix many medium solids quickly and evenly without contact with air. Fully mixed, product circulation. The material is dispersed, sheared, and emulsified in a short period of time, and the particle size distribution range is narrowed. This produces a fine, long-term stable product. The equipment is advanced in design, well-made, high in production efficiency and durable.
Instructions for use:
The high-efficiency mixing emulsification batching machine and the gouache mixing pump use a high-speed rotating wing wheel (rotor) to thoroughly mix the required mixed materials and liquids to obtain the desired finished product. The high temperature absorbed by the equipment is used. Before the attention should be paid to the sealing of each seal assembly, the tight and reliable rotation of each joint is checked. The direction of rotation of the wing wheel should be clockwise. In order to ensure food hygiene requirements, steam should be used for disinfection before use. use.
Note when using:
The upper threaded pipe connected to the pump cover is the liquid inlet, and the liquid after mixing is discharged from the lower nozzle. The two trapezoidal rubber pipe joints at the lower part of the pump body are the inlet and outlet pipes for connecting the cooling water, which are specially used for cooling the mechanical seal.
The pump is very easy to disassemble. Loosen the clamp-type quick-fit union fitting to disengage the feed hopper and the pump cover. Loosen the four nuts to open the pump cover and loosen the lock nut on the spindle. This nut is The fastener is loosened to take out the mixing wing wheel (turning), and the mechanical seal is exposed. The pump has two seals between the main shaft and the motor. If leaks are found, the seals should be inspected immediately for damage. If there is any damage, replace them immediately. The mechanical seals can be exchanged before they can be used.
1. Disassemble and clean immediately after use to prevent liquid material from fouling. General disassembly and cleaning to open the wing wheel. When cleaning, it can be passed through hot water first, then disassembled and cleaned, and then installed one by one according to the order. The second-flow milk tank hole on the rack should not be blocked, otherwise the liquid of the sealing ring will overflow to the motor, which may cause burning.
2. When using and cleaning, the motor cover can not be removed to prevent water immersion and motor damage.
Process application:
1. Soluble (or miscible) solids and liquids accelerate dissolution;
2. Insoluble solid-liquid suspension ultrafine dispersion mixing;
3. High-viscosity material powder-liquid ultra-fine dispersion and mixing;
4. Strong depolymerization, ultrafine and dispersion mixing of nanomaterial agglomerates;
5. The fluid contains solid particles depolymerized, dispersed, stirred, ground, finely pulverized and mixed (optional grinding pump).
Technical Parameters:
High-efficiency gouache mixer (dosing platform type)
Product model Flow (M3/H) Emulsified pump power KW Speed ??r/min Remarks
HSR-140Z 0-1 4 2900
HSR-160Z 0-3 7.5 2900
HSR-180Z 0-6 11 2900/1470
HSR-200Z 0-10 18.5 2900/1470
HSR-220Z 0-20 22 2900/1470
Product model Flow rate (M3/H) Pump power KW Speed ??r/min Emulsifying fineness μm
HJP-140Z 2-4 7.5 2900 1-50
HJP-180Z 2-6 15 2900 1-50
HJP-200Z 2-10 22 2900 1-50
HJP-250Z 5-20 37 2900 2-50
HJP-320Z 10-30 45/55 2900 2-50
Note: HSR emulsification pump is changed to HJP grinding pump design, which requires high mixing solid content, high density, high viscosity and other requirements for simultaneous emulsification, mixing, grinding and ultra-micron fine pulverization process.
High-efficiency gouache mixer (self-priming platform type)
Product model Flow (M3/H) Emulsified pump power KW Self-priming pump power KW Speed ??r/min Remarks
HSR-140Z 0-1 4 1.5/2.2 2900/1470
HSR-160Z 0-3 7.5 3 2900/1470
HSR-180Z 0-6 11 5.5 2900/1470
HSR-200Z 0-10 18.5 5.5 2900/1470
HSR-220Z 0-20 22 7.5 2900/1470
Product model Flow rate (M3/H) Pump power KW Self-priming pump power KW Speed ??r/min Emulsifying fineness μm
HJP-140Z 2-4 7.5 2.2 2900/1470 1-50
HJP-180Z 2-6 15 3/4 2900/1470 1-50
HJP-200Z 2-10 22 5.5 2900/1470 1-50
HJP-250Z 5-20 37 7.5 2900/1470 2-50
HJP-320Z 10-30 45/55 7.5/11 2900/1470 2-50
Note: HSR emulsification pump is changed to HJP grinding pump design, which requires high mixing solid content, high density, high viscosity and other requirements for simultaneous emulsification, mixing, grinding and ultra-micron fine pulverization process.
According to the above conditions, the type of the gouache mixing pump is determined by using the material. When ordering, pay attention to the solid powder content and the medium.
Select various types of gouache mixing pumps. If the material to be treated contains more powder or thicker mixture, please choose a large-scale model, or a high-power motor, or choose the same type of split-type gouache mixer.
When using a special motor, it is necessary to indicate the flameproof rating, power and voltage parameters.
According to the above conditions, the material is used to determine the specifications of the gouache mixer. When ordering, the material consistency and the name of the medium should be indicated.
Our company can follow the customer's acidity, alkalinity, consistency and so on. SUS304AISI316316L
Applicable temperature: 1-120 (°C) Special design requirements can be customized.
Scope of application: It is especially suitable for the production of dairy products such as: food industry, daily chemical industry, pharmaceutical industry, high-quality environmental protection production and processing needs of various industries, preparation of milk powder, whey powder, dextrin powder, yogurt, fruit milk tea , ice cream, moon cake filling, cream, jam, juice, soybean, bean paste, bean paste, peanut milk, protein milk, calcium milk, malted milk, flavor, various reconstituted drinks. Dispersed and mixed with the fluid, in order to better meet the various industries, and according to the customer's requirements for the acidity, alkalinity, consistency of the processing materials, special custom production.