Problem solving for extra large colloid mills and laboratory small rubber grinders

     CN.HAOSTAR Comet is a new technology developed experimental colloid mill (wet grinder, fine colloid mill, modified colloid mill, fully enclosed colloid mill, pipeline grinder, white carbon black beating pump, wear and corrosion resistance Grinding pump, rotor pump, rubber mill, high speed colloid mill, mill, emulsified colloid mill, fine wet pulverizer, wet pulverizer, ultra-wet wet pulverizer, ultra-micro soybean milk machine) multi-function grinder, etc. It has more than 40 patents invented by national patents, with novel appearance, overall sanitation, environmental protection and energy saving. The experimental colloid mill is equipped with high-speed shearing, dispersing, stirring, depolymerizing, mixing, homogenizing, emulsifying, grinding and pulverizing eight-in-one experimental equipment as follows:

Laboratory colloid mill and small rubber grinder host: 1 set of ordinary motors above 1.1Kw, 2.2kw or 3Kw, 1 bearing block, 1 pump casing, 3 modules, modules can be used interchangeably, 8-12 lift 1 and the circulating pipeline valve (control valve) and other components.

The laboratory colloid mill can be equipped with: small reactor (20-50 liters) and electrical control box. The mixer in the reaction kettle is a common motor of 0.75-1.5kw or above (for details, please refer to the company's high-shear emulsified grinding tank-multi-functional high-shear emulsified homogenizer combination)

Laboratory colloid mill and small rubber grinder can also be equipped with: variable frequency motor, single phase motor, explosion-proof motor, electrical control box

Comet laboratory special colloid mill performance characteristics:

• Small-scale colloid mill-wet grinder products adopt independent intellectual property rights and obtained national patent number ZL201020608706.3; ZL200620075999.7 and many other, introduced advanced equipment, very new technology developed: wet crusher, all kinds of colloid mill: Fully enclosed colloid mill, pipeline grinder, grinding pump, rotor pump has many patented inventions such as utility model and appearance, with novel appearance, overall sanitation, environmental protection and energy saving.

• The implementation of the national standard GB/T 14466 and the enterprise standard Q/WHX02-2010 are the first in China.

• It is either a fine type [integral stainless steel sanitary grade] or a normal type [the body is made of stainless steel].

• Small colloid mill is divided into common type one vertical colloid mill (common type, fine type); split type colloid mill (common type, fine type); fully enclosed colloid mill (common type, fine type) and so on.

• It is equipped with a water-discharging tray, which is easy to operate, easy to install and maintain, and small in size.

• Efficient functions for grinding, pulverizing, emulsifying, mixing, dispersing, homogenizing, and agitating wet ultrafine particles.

• Applicable to all kinds of liquid medium materials, the material should be less than 100-1000CP centipoise.

• Customized production according to customers' special requirements for different acidity, alkalinity and consistency of processed materials.

• Grinding head (moving static grinding disc) Made of stainless steel or corundum infiltrated WC wear-resistant grinding disc, hardness HL800 wear-resistant disc.

• Can replace and be better than stone grinding, sand mill, ball mill, milk homogenizer, emulsifier, three-roller, masher, etc.

 

First, the experimental small colloid mill JM (JTM) ordinary type, fine series [single cooling] technical parameter table:

Main technical parameters Emulsifying fineness (um)

Single or multiple cycles vary by material properties (yield)

(T/h) diameter of the disc

(mm) inlet diameter

(mm) outlet diameter

(mm) cooling circulation pipe joint outer diameter

(mm) main speed

(r/min) motor power

(Kw) Dimensions

(length × width × height) weight (Kg)

Product type

fine

Product

each

Type

LB80 2-50 0.5-1 Ø80 Ø47 Ø20 Ø12 2900 3 430×410×850 90

LB65 2-50 0.2-0.5 Ø65 Ø47 Ø20 Ø8 2900 1.5/2.2 460×340×800 68

LB60 2-50 0.01-0.2 Ø60 Ø25 Ø15 Ø8 2900 1.1 420×280×730 42

LB20a 2-50 0.001-0.01 Ø30 Ø20 Ø15 Single phase without cooling 2900 0.55 /1.1 250×250×650 28

LB30b 2-50 0.002-0.02 Ø30 Ø20 Ø15 No cooling 2900 0.75/1.1 380×380×680 30

LB50c 2-50 0.01-0.05 Ø50 Ø25 Ø15 Ø8 2900 1.1 300×300×730 38

Split FB80 2-50 0.5-1 Ø80 Ø47 Ø20 Ø12 2900 4 700×340×810 105

FB65 2-50 0.2-0.5 Ø65 Ø47 Ø20 Ø8 2900 1.5/2.2 720×350×780 90

FB60 2-50 0.02-0.2 Ø60 Ø45 Ø20 Ø8 2900 1.1 700×300×750 70

FB50c 2-50 0.01-0.05 Ø50 Ø45 Ø20 Ø8 2900 1.1 700×300×750 65

general

through

each

Type Split F80 2-50 0.5-1 Ø80 Ø47 Ø20 Ø12 2900 4 700×340×810 110

F65 2-50 0.2-0.5 Ø65 Ø47 Ø20 Ø8 2900 2.2 720×350×780 95

F60 2-50 0.02-0.2 Ø60 Ø45 Ø20 Ø8 2900 1.1 700×300×750 70

Standing

L80 2-50 0.5-1 Ø80 Ø47 Ø20 Ø12 2900 2.2/3 430×410×850 90

L65 2-50 0.2-0.5 Ø65 Ø47 Ø20 Ø8 2900 1.5/2.2 460×340×800 68

L60 2-50 0.02-0.2 Ø60 Ø32 Ø18 Ø8 2900 1.1 470×350×750 45

L20a 2-50 0.001-0.01 Ø20 Ø25 Ø15 Single phase without cooling 2900 0.55/1.1 250×250×650 28

L30b 2-50 0.002-0.02 Ø30 Ø25 Ø15 No cooling 2900 0.75/1.1 280×280×680 30

L50c 2-50 0.01-0.05 Ø50 Ø25 Ø15 Ø8 2900 1.1 420×280×730 38

special attention items: 

 1. Never use hard materials such as quartz sand, broken glass, metal shavings, etc. in the processing materials. It is strictly forbidden to enter various types of colloid mill processing.

2. Before starting, shutting down and starting the cleaning, the water in the colloid mill must be left with water or liquid material. The single cooling of the traditional model is forbidden to idling and reversing. Otherwise,

Improper operation can seriously damage hard mechanical components or static grinding discs, moving discs or leaking and burning motors.

3. The product does not affect the basic structure and performance improvements without prior notice. Patented products and versions of counterfeiting must be investigated.

The machine's machine seal life or work chamber cleanliness is 6-7 times higher than the traditional type, which is suitable for explosion-proof, biological products, pharmaceuticals, health foods, chemical additives, emulsified asphalt, animal protein, military, titanium. Preparation fields such as industry, key laboratories and research institutes.

The product does not affect the basic structure and performance improvements without prior notice. Product and version of counterfeiting must be investigated (2009 version)

Extra large colloid mill can replace and better than stone grinding, sand mill, ball mill, milk homogenizer, emulsifier, three-roller, masher and so on. Processing capacity of 10 tons, 20 tons, 30 tons, 40 tons, 50 tons, 60 tons, 70 tons, 80 tons, 100 tons of various specifications and specifications, according to customer's different acidity, alkalinity, concentration of processed materials Special properties such as consistency and special requirements are custom produced.

Applications: Food industry: aloe, pineapple, fruit tea, ice cream, moon cake filling, cream, jam, juice, soybean, bean paste, bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavor, each Kind of drinks, etc. Chemical industry: paints, pigments, dyes, coatings, lubricants, greases, diesel, heavy oils, mixed water-in-oil, catalysts, foaming agents, defoamers, flame retardants, adhesives, detergents, plastics, fiberglass, leather , white carbon black, silica, carbon black, graphene, rubber, emulsified asphalt, and the like. Daily chemical: toothpaste, detergent, shampoo, shoe polish, high-grade cosmetics, bath essence, soap, balsam BB cream, etc. Pharmaceutical industry: various types of syrup, nutrient solution, proprietary Chinese medicine, paste preparation, biological products, cod liver oil, pollen, royal jelly, vaccine, various ointments, various oral liquids, injections, injections, injections, suspension emulsions , intravenous drip, emulsified pigskin and so on. Construction industry: various coatings. Including interior and exterior wall coatings, anti-corrosion and waterproof coatings, cold porcelain coatings, colorful coatings, ceramic glazes, paints, coatings, etc. Other industries: high-quality environmentally friendly production needs in the plastics industry, textile industry, paper industry, coal flotation agent, materials for resisting materials, nano materials, new energy and other industries.