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Pipeline type high shear fine emulsifier grinding and pulverizing pump

Release time：2019-03-26

Pipeline type high shear fine emulsifier grinding and pulverizing pump: Iridium pipeline type high shear grinding pump is a high-performance equipment for continuous production or recycling of fine material pulverization. It is equipped with multi-stage dual in a narrow space cavity. The occlusal or relative staggered cone grinding grinds the stator and rotor of the grooved (or prismatic) ring gear. When the rotor rotates at high speed, it generates strong axial suction to draw the material into the cavity and start processing quickly. It is suitable for the production of products with high hygiene requirements such as medicine, cosmetics and food. It meets CIP cleaning requirements and can be customized GMP.

Equipment principle

After the material enters the equipment cavity, it is quickly dispersed, depolymerized, emulsified, homogenized, ground, and powdered by the stator. The particle size distribution range is also significantly narrowed, and the material mixing is more uniform.

Grinding emulsification method

In the preparation of the emulsifying wax, the order of addition of the emulsifier can also affect the stability of the emulsifying wax. There are several ways to add emulsifiers:

1) In the aqueous phase method: the emulsifier is directly dissolved in water, and the oil is added under vigorous stirring.

2) In the oil phase method: the emulsifier is added to the oil phase, and then water is added to directly prepare the W/O emulsion. If the O/W type is to be obtained, the water is continuously added until the deformation occurs, and the internal phase is transferred to The external phase makes the hydrophilic-lipophilic property reach a proper balance and then emulsifies after phase inversion, which is often better than direct emulsification.

3) Natural emulsification dispersion method: The required O/W emulsifier is added to the oil to prepare a solution. When used, the solution is directly put into a certain proportion of water, and the O/W emulsion is formed by a little stirring.

4) Rotary addition method: water and oil are added to the emulsifier, and only a small amount is added at a time.

5) nascent soap method: dissolve the fat in the wax, dissolve the alkali in the water, and the two phases are in contact with the soap at the interface.

6) O-D emulsification method: the emulsifier is dissolved in the aqueous alcohol solution to form a uniform transparent intermediate phase D, and the oil is added to form a layered liquid crystal. The oil is further added to form an O-D emulsion, and water is added to form a gel-like emulsion, and the water is gradually turned over to form. O/W type microemulsion. Because the solubility of the emulsifier in oil is limited, compared with other methods, the O-D emulsification method is helpful to promote the synergistic effect and emulsification between the emulsifiers.

Another high shear refining emulsifier pump

The comet high-shear fine emulsification pump is a high-shear emulsification pump, which is a high-performance equipment for continuous production or recycling of fine materials. It is equipped with 1-3 sets of dual-biting multi-layers in a narrow space cavity. The rotor, which rotates at high speeds, produces a strong axial suction that draws material into the chamber and begins to process quickly. It is suitable for the production of products with high hygiene requirements such as medicine, cosmetics and food. It meets CIP cleaning requirements and can be customized GMP.

Equipment principle

After the material enters the equipment cavity, it is quickly dispersed, emulsified and homogenized by the stator and rotor. The particle size distribution range is also significantly narrowed, and the material mixing is more uniform.

Equipment advantage

Large processing capacity, suitable for industrial online continuous production

Narrow particle size distribution, high uniformity

Time saving, high efficiency and energy saving

Low noise and smooth operation

Eliminate quality differences between batch production

No dead ends, material 100% by dispersion shear

With short distance and low lift conveying function, it can realize cycle processing

Clean and hygienic, in line with CIP/SIP requirements

Easy to operate and easy to maintain

Automated control

Important area

Fine chemicals: (pigments, glues, sealants, resin emulsions, fungicides, coagulants)

Petrochemical: (lubricating grease, diesel emulsification, asphalt modification, catalyst, paraffin emulsification)

Biomedicine: (injection, antibiotic, ointment, biological preparation, microcapsule emulsified sugar coating)

Coating ink: (printing ink, latex paint, architectural paint, automotive paint, paint additives)

Agricultural medicine: (bactericide, seed coating, herbicide, pesticide emulsifiable concentrate, chemical fertilizer, biological pesticide)

Nanomaterials: (Nanomaterial dispersion depolymerization, reactive extraction nanoproducts)

Food industry: (juice, jam, jelly, ice cream, dairy products, additives, tea drinks)

Daily chemical products: (detergent, shampoo, cream, lipstick, facial cleanser, daily fragrance)

Paper production: (pulp, adhesive, rosin emulsification, papermaking auxiliaries, resin emulsification)

Equipment selection table

Model Power (kW) Speed ??(rpm) A B L Flow range (m3/h)

HSMR/80 3/4 2900 870 400 450 0-2

HSMR/100 5.5/7.5 2900 1070 480 510 0-8

HSMR/120 11 2900 1165 550 520 0-10

HSMR/140 15 2900 1230 550 440 0-12

HSMR/165 22 2900 1300 650 645 0-20

HSMR/200 37 2900 1450 600 605 0-30

HSMR/220 45 1470 1600 650 800 0-40

HSMR/240 55 1470 1800 700 850 0-60

HSMR/260 75 1470 1900 700 900 0-80

HSMR/320 90 1470 1900 700 900 0-100

HSMR/500 110 1470 2000 700 900 0-120

Note

* The flow range in the table refers to the data measured when the medium is “water”. The outlet pressure of the models listed in the table is ≤0.15MPa and 10-30m head;

* If a recycling process is used, it is recommended to use it in combination with a batch high shear dispersing emulsifier;

* If there are special conditions such as high temperature, high pressure, flammable, explosive, corrosive, etc., detailed and accurate parameters shall be provided;

* For medium with poor fluidity, it is recommended to use a pump with matching flow rate at the inlet. The pressure of the pump is ≤0.3MPa;

* The data in this form is subject to change without prior notice. The correct parameters are subject to the actual product provided.